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Revolutionizing Tyre Recycling with Advanced Technology

At Power Hydrotech Pvt Ltd, we offer turnkey solutions for tyre recycling, incorporating state-of-the-art Primary Shredder & Secondary Shredder systems. Our plants ensure efficient processing of waste tyres into valuable materials like rubber granules, steel, and alternative fuels, making recycling both eco-friendly and profitable.

Why Invest in Tyre Recycling?

With millions of waste tyres generated worldwide, tyre recycling presents a lucrative business opportunity. Instead of ending up in landfills or being burned, old tyres can be processed into valuable raw materials used in industries like construction, automotive, and energy production.

Our Comprehensive Turnkey Services Include:

  • Consultation & Feasibility Study – Assessing market potential and business viability.
  • Custom Plant Design & Engineering – Optimized layouts for efficiency and space utilization.
  • Supply of High-Performance Shredding Equipment – Including Primary & Secondary Shredders.
  • Installation & Commissioning – On-site setup with operational support.
  • Regulatory Compliance & Certifications – Assistance in acquiring environmental clearances.
  • Ongoing Maintenance & Operator Training – Ensuring smooth operations and minimal downtime.

Key Features of Our Tyre Recycling Plants

  • Primary Shredder – First-stage cutting for reducing whole tyres into manageable pieces.
  • Secondary Shredder – Further refining shredded rubber for various applications.
  • High Recovery Efficiency – Extracting rubber, steel, and textile components.
  • Eco-Friendly Processing – Adhering to global waste management norms.
  • Automated & Manual Sorting Options – Ensuring optimal material recovery.
  • Scalable & Customizable Solutions – Suitable for small, medium, and large-scale setups.

Tyre Recycling Process Flow

  • Tyre Collection & Sorting – Gathering used tyres for processing.
  • Primary Shredding – Breaking down whole tyres into smaller chunks.
  • Secondary Shredding – Refining material to produce rubber granules or powder.
  • Steel & Textile Separation – Extracting reusable steel and fiber components.
  • Final Processing & Packaging – Preparing materials for resale or industrial use.
  • Alternative Fuel Production (TDF) – Converting rubber waste into Tyre-Derived Fuel for cement plants and power generation.

Industries & Applications

  • Rubber Manufacturing & Reuse (Granules for sports fields, flooring, etc.)
  • Construction Industry (Modified asphalt, rubberized concrete, etc.)
  • Cement & Energy Plants (Tyre-Derived Fuel - TDF)
  • Automotive & Plastic Recycling Units
  • Waste-to-Energy Initiatives

Why Choose Power Hydrotech?

  • Advanced Technology & Machinery – High-efficiency shredding solutions.
  • Sustainable & Profitable – Turning waste tyres into valuable resources.
  • Best-in-Class Equipment – Reliable, durable, and cost-effective solutions.
  • Complete Project Execution – From initial planning to operational success.

Start Your Tyre Recycling Business Today!

Take a step towards sustainable waste management and profit-driven recycling. Contact us now for a customized project proposal tailored to your business needs!

FAQs

Frequently Asked Questions

A “Tyre Recycling Plant” is an industrial system designed to process scrap and end-of-life tyres into reusable materials (such as rubber granules, steel wire, carbon black or fuel) through shredding, separation, and further processing. This system helps turn bulky, difficult-to-dispose tyres into value-added resources, reducing landfill impact.

The tyre recycling plant from POWER HYDROTECH is engineered to handle a wide range of tyre waste including used passenger car tyres, truck tyres, off-road tyres and mixed scrap tyre streams. It can also process related rubber-steel composite materials and separate components.

Key benefits include:
  • Waste volume reduction: Reduces tyre bulk and landfill space.
  • Material recovery: Enables extraction of rubber granules, steel wires and other components.
  • Cost savings & new revenue: Lowers disposal costs and opens recovery revenue streams.
  • Environmental compliance & sustainability: Helps meet waste-management regulations and supports circular economic goals.
  • Improved logistics & transport efficiency: Compact output means easier storage and shipping of recycled products.

When selecting a tyre recycling plant, consider:
  • Feed-stock volume and tyre types (cars, trucks, OTR) you generate.
  • Desired output product types (rubber crumb, steel, carbon black, or fuel).
  • Required throughput/capacity (tonnes per day or per shift).
  • Space & infrastructure availability (floor area, utilities, segregation & feeding arrangements).
  • After-sales support, automation options and maintenance needs.

Important features and maintenance considerations include:
  • Robust shredding and separation mechanisms are designed for tyre materials (steel belts, cords, rubber) to ensure consistent performance.
  • Safety features like overload protection, automatic reverse, and emergency stops for handling jams.
  • Easy access for maintenance of blades, separators and conveyors to minimise downtime.
  • Energy-efficient drives and components to reduce operating costs.
  • Clear service & spare-parts support from the manufacturer to ensure long-term reliability.

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